Summary Eng Ugol 05-2013

SUMMARIES UGOL 05-2013

UGOL ROSSII & MINING

UDC 622.33(571.17) © Administration of Kemerovo region, 2013

Coal Industry and Energy Department of
Administration of Kemerovo region

Kuzbass’s Coal Industry Development State and Outlook

Abstract
The article sets forth the state and outlook of Kuzbass’s coal industry as well as its performance in 2012 and plans for 2013.

Keywords
Coal industry, Kuzbass, Coal companies, Achievements.

Contact information
e-mail: transport@kuzbass-fair.ru

UDC 622.647.21.052 © V.A. Zhukov, 2013

Vladimir A. Zhukov
Technical Director of “Sib.T” Ltd,
Candidate of Engineering

Issues of Safe Operation of Belt Conveyor Transport

Abstract
The article studies the development trends for a belt conveyor transport in mining industry, gives advantages of joining conveyor belts using mechanical connectors and notes the absence of modern regulations including conveyor belt and mechanical joints test methods and insufficient number and equipment of test laboratories required for a safe operation of conveyor transport.

Keywords
Conveyor transport, Conveyor belt, Conveyor belt joining, Conveyor belt connectors.

Contact information
phone: +7 (384-56) 3-51-67; e-mail: sibt@yandex.ru

UDC 621.315.2:622.33 © JSC “AMK”, 2013

Amursky Cables Plant

Reliable EPROFLEX Shaft Cables

Abstract
The article highlights EPROFLEX shaft and excavator cables featuring a number of benefits compared to conventional cables made by the domestic industry.

Keywords
Cables, Cable production, Shaft cables, Excavator cables, Flexible screened EPROFLEX cables.

Contact information
phone: +7 (4212) 53-88-99; e-mail: amurcab@amurkab.ru

UDC 622.284.54-822 © U. Schmitz, H. Hunfeld, 2013

Ulrich Schmitz
Dipl. chem.
Tiefenbach Control Systems GmbH

Hans-Hermann Hunfeld
Dr. ing.
Tiefenbach Control Systems GmbH

RECOMATIC® Designed and Manufactured by Tiefenbach Control Systems GmbH
is a Meausring, Controlling and Dosing unit for HFA Fluids

Abstract
The article provides information about RECOMATIC® measuring and controlling system manufactured by Tiefenbach Control Systems GmbH (Germany) for checking and conditioning the operating fluid for the shield support

Keywords
Shield roofsupport, Hydraulic system, Operating fluid, HFA fluid, Automatic monitoring, Fluid control

Contact information
phone: +49 234 777 66 0; fax: +49 234 777 66 999; e-mail: info@tibacon.com

UDC 622.3.012.7:622.33.002.5 © M.K. Durnin, 2013

Mikhail K. Durnin
Deputy Director General for Innovations of
“Kuzbassshakhttekhnologiya” Ltd

“Sibelektro” Ltd on the Way of Development and Perfection

Abstract
The article gives a historical overview and current state of “Sibelektro” Ltd – a mining equipment factory which designs and manufactures challenging types of mining machinery and equipment, transport systems and mechanisms and provides high quality equipment repairs and guarantee and post-guarantee services and highlights the products manufactured by the company.

Keywords
Mining equipment, Engineering plant, Equipment repairs, Servicing.

Contact information
phone: +7 (3843) 37-25-37

UDC 622.3.012(100) © Ampcontrol Group, 2013

Ampcontrol Group – Taking on a Global Leadership

Abstract
The article provides some information about Ampcontrol Group which is one of the leading global suppliers of electric and electronic products for energy and mining industries and also about the companies of the Group and their specializations.

Keywords
Ampcontrol Group, Electric products, Electronic products, Mining industry, Consumer market for Ampcontrol products.

Contact information
phone/fax: +7 (3842) 36-18-44

UDC 629.114.4:622.271(571.17) © “KBA” Ltd, 2013
“KBA” Ltd

Heavy BelAZ-75311: Reliably and Efficiently

Abstract
The article provides some information about “KuzbassBelAvto” Ltd (KBA) – BelAZ’s official dealer in Kuznetsk coal field which supplies, services and repairs new generation dump trucks and presents BelAZ-75311rock handler.

Keywords
Strip-mining, Heavy motor transport, Rock handler, BelAZ’s dealer.

Contact information
phone: +7 (3842) 34-62-29; +7 (3846) 68-20-53; e-mail: kba@kba.hcsds.ru

UDC 622.3:622.7.002.5 © Y. Ustimenko, 2013

Yan Ustimenko
Manager of Siberian Division of
“Engineering Kopmlekt” Ltd

This is just a Beginning!

Abstract
The article presents Injiniiring Komplekt which is one of the market leaders reputed as a well-qualified supplier of hi-tech solutions ensuring an uninterrupted operation of most of the mining and mining & processing companies in the territory of Russia and CIS and relates about its history, tasks, services being rendered, company’s Siberian division and its partnership cooperation with most of Siberia’s coal and mining & metallurgical companies.

Keywords
Engineering Komplekt, Engineering services, Mining projects, Servicing, Dressing and processing equipment, Partnership.

Contact information
phone: +7 (495) 788-09-64

UNDERGROUND MINING

UDC 622.232.72 © M. Barch, 2013

Mark Barch
Dipl. Engineer, Exports Manager
Eickhoff Bergbautechnik GmbH (Germany)

Innovations and Traditions – New Eickhoff SL 900 Miner

Abstract
The article highlights a new Eickhoff SL 900 miner. Owing to the combination of compact dimensions and an extremely high power a miner which can work coal beds in a wide range of their excavated thickness. This makes it possible to use this miner in different geological conditions i.e. in different parts of the world.

Keywords
Miner, Automated miner, Installed miner power, Compact miner dimensions, Excavated bed thickness, Remote control, Innovations.

Contact information
phone: +49 234 975 0; e-mail: kontakt@eickhoff-bochum.de

UDC 622.3.012«SIEMAG» © K. Volkerts, 2013

Kerstin Volkerts
Manager of Marketing Communications Department of
SIEMAG TECBERG

SIEMAG TECBERG Presents the World’s Biggest Special Rope Equipment Made for
Oyu Tolgoi Copper Mine (Mongolia)

Abstract
Within the framework of open days held in Heiger (Germany) SIEMAG TECBERG presented its new products to a wide circle of specialists. SIEMAG TECBERG is a company which enjoys a long track of being a global supplier of systems for mining and special equipment, lifting gears and braking systems, winches and rope replacement units as well as mine and tunnel cooling systems The company is focused on the provision of services based on knowledge in the project management, design works, product sales and technical servicing.

Keywords
Lifting gears, Braking systems, Winches, Rope replacement units.

Contact information
phone: +49 2773 9161 271; e-mail: Kerstin.Folkerts@siemag-tecberg.com

UDC 622.272 © V.V. Kozlov, 2013

Valeriy V. Kozlov
Associate Professor of GMO Department of MSMU

Knowledge Management when Establishing an Automated System for
Supporting Solutions to the Choice of Organization and Technological Scheme

Abstract
The studies have shown that the knowledge required in order to solve the issues of industrial engineering for the development of a mechanized complex is divided into a number of components. In order to obtain this knowledge it is necessary to use information sources which form an information basis for the knowledge management process.

Keywords
Industrial Engineering, Mechanized complex, Knowledge management process, Information sources.

Contact information
phone: +7 (926) 269-34-32; е-mail: kozmaster@ramler.ru

UDC 622.284.74:622.273.121.016.62.004.74 © Ye.A. Razumov, S.V. Gurgurov, D.F. Zayatdinov,
P.V. Grechishkin, A.S. Pozolotin, 2013

Yevgeniy A. Razumov
Technical Director of “RANK 2” Ltd

Sergei V. Gurgurov
Director of the Branch of JSC “Shakhta Osinnikovskaya”
of JSC “OUK “Yuzhkuzbassugol”

Damir F. Zayatdinov
Deputy Technical Director of “RANK 2” Ltd

Pavel V. Grechishkin
Researcher of Coal Institute of Russian Academy of Sciences,
Candidate of Engineering

Aleksandr S. Pozolotin
Long-term Development Director of “RANK 2” Ltd,
Candidate of Engineering

The Experience of Using a Two-level Bolting in a Disassembling Chamber
Formed by a Tunneling Machine

Abstract
The article discusses the experience of disassembling a mechanized cleaning complex from a chamber formed by a tunneling machine at the depth of over 700 m with the introduction of a powered support under a high-strength polymer net.

Keywords
Disassembling chamber formed by a tunneling machine; Bolting; Rope anchor; High-strength polymer net.

Contact information
e-mail: rank2009@yandex.ru

SURFACE MINING

UDC 622.33.012.3«Pervomaisky» © N.M. Sannikova, 2013

Natalya M. Sannikova
Key PR Specialist
Of JSC HC “SDS-Ugol”

First Birthday of “Pervomaisky” Open-pit Mine

Abstract
On May 3 2013 Pervomaisky” Open-pit Mine (“Shakhtoupravleniye “Maiskoye “” Ltd of Holding Company “SDS-Ugol” celebrated its first birthday – one year from the day of inauguration. This short time span served as a sort of a foundation for the company’s long life. The surface complex facilities, technological roads, office and production buildings and works are being built. The ambitious plans are ahead such as reaching a designed capacity of 10 million tons of coal per year, implementation of program of constructing transport infrastructure, housing and public amenities. The article highlights the open-pit mine’s today and tomorrow.

Keywords
“Pervomaisky” open-pit mine, Mining transport machinery, Coal loading station, Coal production, Labour productivity, Ecology, Outlook.

Contact information
e-mail: nata-sannikova@yandex.ru

UDC 622.271:622.85:622.872:625.75 © D.G. Semenov, L.R. Kutusheva, 2013

Dmitri G. Semenov
Director General of CJS RPC “Rosneftekhim”

Leila R. Kutusheva
Key Specialist of PTO of CJS RPC “Rosneftekhim”

New Efficient Means to Prevent Dust Formation in Rock Production and Preparation

Abstract
The article describes a new efficient dust bonding agent intended for fixing dusting surfaces in rock production and preparation produced by CJS RPC “Rosneftekhim” (Ufa) and details the benefits and application experience of dust bonding agent.

Keywords
Dust formation, Pollution of environment, Fixing dusting surfaces, Rock production and preparation, dust bonding agent.

Contact information
e-mail: info@rtnh.ru; rtnh@ufanet.ru; kutusheva@rtnh.ru

COAL MINING EQUIPMENT

UDC 621.86.065.4:622.33.016.6 © R. Beneke, A. Atton, 2013

Reiner Beneke
Director General of
JDT – J.D. Teile GmbH & Ко. KG (Schwerte, Germany),
Doctor Engineer

Alexandra Atton
Head of Quality and Technology Department,
Doctor Engineer
JDT – J.D. Teile GmbH & Ко. KG (Schwerte, Germany)

JDT F-class Chains for a Long Face Equipment

Abstract
The article provides the main benefits of a F-class® chain intended to be used in a scraper conveyor. JDT a chain manufacturer has successfully implemented new functionalities which allow to improve the chain strength, reliability and service life.

Keywords
F-class® chain, Mine equipment chain, Scraper conveyor, Long face, Chain steel, Connecting links.

Contact information
www.jdt.de

TRANSPORT

UDC 621.867.21:678.4.066 © Andrei Minkin, 2013

Andrei Minkin
Candidate of Engineering
ContiTech Conveyor Belt Group, Mining Europe (Northeim, Germany)

Analysis of Bulk Load Transfer Units for Belt Conveyors Using a
Discrete Element Method (DEM) for Mining Industry Applications

Abstract
The article describes the use of a discrete element method (DEM) when analyzing rock box type bulk load transfer units which are commonly used in the mining industry.

Keywords
Bulk load transfer unit, Discrete element method (DEM), Numerical simulation, Belt conveyors, Mining industry

Contact information
phone: +49 5551 702 1246; e-mail: andrey.minkin@cbg.contitech.de

SAFETY

UDC 658.012.7:622.8:622.834.52 © V.B. Artemyev, A.B. Kilin, G.N. Shapovalenko, A.V. Osharov,
S.N. Radionov, I.L. Kravchuk, 2013

Vladimir B. Artemyev
Deputy Director General –
Production Operation Director of JSC “SUEK”, Doctor of Engineering

Aleksei B. Kilin
CEO of “SUEK-Khakasiya” Ltd,
Candidate of Engineering

Gennadiy N. Shapovalenko
Director of “Chernogorsky” Open-pit Mine,
Candidate of Engineering

Aleksei V. Osharov
CEO of JSC “Razrez Izykhsky”

Sergei N. Radionov
Chief Engineer of “Chernogorsky” Open-pit Mine

Igor L. Kravchuk
Director of “NIIOGR” Ltd, Doctor of Engineering

Anticipatory Control Concept as Means for a Substantial Injury Rate Reduction

Abstract
The article provides and substantiates the fundamentals of an anticipatory coal company production safety control concept and specifies the conditions for the implementation of this concept which when met would allow a substantial reduction of accident and injury rates to be achieved.

Keywords
Injury rate reduction, Anticipatory control, Risk, Risk management, Hazardous production situation.

Contact information
e-mail: niiogr@bk.ru

Klemens Bachhaus
Manager of Mine Gas Project of
UMSICHT State Institute and Mine Gas Union (Germany)

Igor A. Golutva
Deputy Director General of “Sibelektro” Ltd

Denis N. Zastrelov
Researcher of Coal Institute of Siberian Branch of Russian Academy of Sciences,
Candidate of Engineering

Aleksei I. Smyslov
Junior Scientist of Coal Institute of Siberian Branch of Russian Academy of Sciences

Rotary Pumps for Degassing and Supplying Mini TPSs with Mine Gas

Abstract
The article discusses the experience of using rotary pumps for degassing coal beds and wastes at active mines and gives their benefits vs liquid-packed ring pumps and use for mine methane disposal in mini TPSs.

Keywords
Rotary pumps, Mine methane, Degassing, Technical requirements, Productivity and Efficiency.

Contact information
e-mail: ViktotB@DEMETA.net

Aleksei V. Yuriev
Commercial Director of Industrial Group “TEGAS”

Denis V. Vladikin
Director of Commercial Department of Industrial Group “TEGAS”

TGA Nitrogen Compressor Stations – Modern Nitrogen Fire Extinguishing Systems

Abstract
The article provides modern principles and technologies to ensure fire and explosion safety at coal mines, prevention and extinguishing endogenous fires using a method of formation of inert atmosphere in confined spaces and mines, ensuring of uninterrupted operation and servicing of nitrogen compressor stations by the specialists of “TEGAS” Ltd.

Keywords
Formation of inert atmosphere, Nitrogen fire extinguishing, TGA stations, Industrial Group “TEGAS”, “TEGAS” service center in Kuzbass.

Contact information
e-mail: info@tegas.ru

COAL PREPARATION

Sergei V. Yermolaev
Chief Engineer of “Admir Evrasia” Ltd

GEOTUBE® Technology – a Comprehensive Solution to a Slurry Trap Clearing

Abstract
Until now millions of cubic meters of coal slurry which is a coal production waste occupying huge spaces of dressing works have been accumulated in the slurry traps of coal production companies and dressing works due to a long and intensive coal production. The article states that the watered waste pre-dehydration process intensification forms an integral part of slurry trap clearing solution whereas the watered waste dehydration in Geotube® containers makes it possible to solve quickly and without incurring any capital outlays large-scale environmental tasks related to trap clearing with economic costs which are considerably lower than those obtained using well-known instrument dehydration processes.

Keywords
Geotube®, Slurry trap clearing, Dehydration, Slurries, Geotextile container, Condensation.

Contact information
e-mail: info@admir-ea.ru

Ildar K. Gainullin
Director General of “Mineral” Ltd

Improving Coal Slurry Flotation Process Efficiency Using UnicolTM Flotation Agents

Abstract
The article studies the main methods of coal slurry flotation using various agents and describes the results of laboratory and experimental-industrial tests of UnicolTM flotation agents by Mirriko Company Group (“Mineral” Ltd) vs the agent used for coal slurry flotation at the factories across Kuzbass and Donbass.

Keywords
Flotation agent, Coal slurry, Flotation dressing, Impeller mixer flotation.

Contact information
e-mail: info@mirrico.com

SHARING PROCESSING EXPERIENCES

Professor Uglev

Hydrocyclone LIning – Installation Types, Quality and Problems

Abstract
In the previous issue of the journal professor Uglev enumerated the factors which affect the classification hydrocyclone operation, describes the operating problems and remedies. This article studies in detail the lining quality and installation methods and associated typical mistakes.

Keywords
Hydrocyclone, Lining, Abrasive wear.

Contact information
e-mail: Uglev@coalexpert.ru

ECONOMIC. EIL

Vladimir P. Ponomarev
Director General of JSC “TsNIEIugol”,
Doctor of Economics, Professor

Measurement and Management of Social and Economic Development of Russia

Abstract
The ECONOMY section will have a new column called EIL – Economic Investigation Laboratory. It will be focused on fundamental and applied R&D products of JSC “TsNIEIugol” relating to a wide range of issues the Russian companies are faced with when performing their activities in conditions of applicable WTO rules, globalization of national economies of Russia, BRICS, CIS and the rest of the world.
Students, post-graduates and doctoral candidates in their diploma theses and dissertations aimed at improving their knowledge in the area of economic sciences of mining and other industries of Russia’s national economy should base on the advanced achievements of a global economic thought. This is the only way of improving the prestige and authority of the national science and ensuring a scientific validity of proposed economically efficient innovative project solutions.
The motto of a virtual Economic Investigation Laboratory is as follows: From Fundamental Knowledge to Innovative Business Projects. The EIL column will be conducted by Vladimir P. Ponomarev Professor of MSMU, Doctor of Economics who is Director General of JSC “TsNIEIugol” and the author of studies related to fundamental and applied issues of self developing economic system management.
The new column commences with an article titled “Measurement and Management of Social and Economic Development in Russia” It is not sufficient that the strategic management of Russia’ economy should be oriented towards a maximization of GDP growth which in the crisis-afflicted developed countries has practically lost touch with the real economy and is doing the same thing in this country. The article substantiates a transition to the assessment of growth of social and economic development in Russia by the dynamics of indices as follows: Aggregate national capital (AGC) made up of human, economic and social kinds of capital; national wealth (NW). Should the dynamics of these indices be positive the GDP will grow automatically in the specified direction of humanitarian development.

Keywords
Human development index, Human capital, Social capital, Aggregate national capital, Social and economic development, Russia and the world.

Contact information
e-mail: prof.ponomar@mail.ru