hi boy
"Ugol" magazin

MINING EQUIPMENT


Original Paper

UDC 622-1:[2:331.101.1] © I.A. Grishin, V.S. Velikanov, O.V. Nazarov, N.V. Dyorina, 2022

ISSN 0041-5790 (Print) • ISSN 2412-8333 (Online) • Ugol’ – Russian Coal Journal, 2022, № 3, pp. 84-89

DOI: http://dx.doi.org/10.18796/0041-5790-2022-3-84-89

 

Title

ON THE POSSIBILITY OF USING THE LOCAL APPROXIMATION METHOD TO PREDICT IRREGULAR TIME SERIES OF MINING MACHINE FAILURES

 

Authors

Grishin I.A.1, Velikanov V.S.2, Nazarov O.V.3, Dyorina N.V.1

 

1Nosov Magnitogorsk State Technical University, Magnitogorsk, 455000, Russian Federation

2Ural Federal University named after the first President of Russia B.N. Yeltsin, Yekaterinburg, 620002, Russian Federation

3SPM Siberia-Polymetals JSC, Korbalikhinsk mine, Altai Territory, 658471,Russian Federation

 

Authors Information

Grishin I.A., PhD (Engineering), Associate Professor, Head of the Department of Geology, Mine Surveying and Mineral Processing, e-mail: igorgri@mail.ru

Velikanov V.S., Professor, Department of Hoisting and Hauling Machines and Robots,e-mail: rizhik_00@mail.ru

Nazarov O.V., Electromechanic Technician, 'ShSU-Shakhtostroitelnoye Upravlenie' LLC, Underground section of capital mining operations No. 9, e-mail: zikfreid@yandex.ru

Dyorina N.V., PhD (Philology), Associate Professor, Department of Foreign Languages in Engineering, e-mail: nataljapidckaluck@yandex.ru

 

Abstract

Sustainable development of mining technologies implies the introduction and implementation of the key messages and approaches of Industry 4.0. "Industry 4.0" is generally applied to characterise new, advanced and potentially breakthrough technologies. Digital transformation in the mining industryis primarilyaimedat increasing productivity. The long-term programme for the development of the mining industry in the Russian Federation until 2030 sets the objective of a fivefold increase in productivity and key level indicators by at least a factor of 2 to 3. At the same time, industrial and environmental safety standards require mining enterprises to operate machinery and equipment in good working order with the possibility of continuous monitoring of their technical condition. Reliability of mining equipment is a significant problem, so research aimed at further study of issues of forecasting breakdowns and failures, are relevant and in demand. The method of local approximation implemented in this work has the distinct advantage of using piecewise linear approximation instead of global-linear approximation, which is a typical autoregressive method. Forecasting remains an important step towards preventing mining equipment failures. Implementation at mining enterprises of an up-to-date efficient system for forecasting changes in the condition of mining and transportation equipment is a key tool for minimising its downtime, extending the service life of equipment and reducing the cost of equipment maintenance. It is established that failure rate of nodes and units of new generation mining loader-dumping machines is determined not only by mining and geological conditions of operation, but also by a considerable share of repair works that indicates a low level of maintenance and repair works of this type of machines. Implementation of a predictive model based on the method of local approximation of irregular time series of failures of mining transport machines will allow predicting the rational functioning of technological processes of mining of minerals in complex mining conditions.

 

Keywords

Mining, Loader, Equipment, Failure, Element, Mining equipment failure prediction, Mining industry, Localapproximationmethod.

 

References

1. Velikanov V.S., Musonov, O.S., Panfilova O.R. et al. Tools of predictive analytics in minimization of mining equipment failures. Vestnik Magnitogorskogo gosudarstvennogo tehnicheskogo universiteta im. G.I. Nosova, 2021, Vol. 19 (4), pp. 5-15. (In Russ.).

2. GOST 27.002-2015. Dependability in technics. Terms and definitions. Moscow, Izdatelstvo Standartov Pibl., 2016, 28 p. (In Russ.).

3. Zorin V.A. Reliability of mechanical systems: A Handbook. Moscow, NITs INFRA-M Publ., 2015, 380 p. (In Russ.).

4. Malafeyev S.I. & Kopeykin A.I. Reliability of technical systems. Examples and problems: a workbook. St. Petersburg, LanPubl., 2012, 313 p. (In Russ.).

5. Panfilova O.R., Usov I.G., Kutlubaev I.M. & Velikanov V.S. Reliability of mechanical systems of mining and transport machines: a workbook. Magnitogorsk, Nosov Magnitogorsk State Technical University Publ., 2020, 60 p. (In Russ.).

6. Ostreikovsky V.A. Theory of reliability. Moscow, Vysshaya Shkola Publ., 2008, 463 p. (In Russ.).

7. Polovko A.M. & Gurov S.V. Fundamentals of Reliability Theory. St. Petersburg, BHV-Peterburg Publ., 2007, 702 p. (In Russ.).

8. Polovko A.M. & Gurov S.V. Fundamentals of Reliability Theory. Practical course: a workbook. St. Petersburg, BHV-Peterburg Publ., 2006, 557 p. (In Russ.).

9. Golubev V.A., Trop A.E., Karasev N.M. et al. Operational reliability and maintenance of EKG-8 and EKG-8I mechanical shovels: a study guide. Sverdlovsk, 1971, 119 p. (In Russ.).

10. DindarlooSaeidR.&Siami-Irdemoosa E. Datamininginminingengineering: resultsofclassificationandclusteringofshovelsfailuresdata. International Journal of Mining, Reclamation and Environment, 2017, (31),pp. 105-118.

11. Dindarloo Saeid R. Support vector machine regression analysis of LHD failures. International Journal of Mining, Reclamation and Environment, 2016, (30), pp. 64-69.

12. Elevli S., Uzg?renN. &ElevliB. Correspondence analysis of repair data: a case study for electric cable shovels.Journal of Applied Statistics, 2008, (35), pp. 901-908.

13. Harish Kumar N.S., ChoudharyR.P. &MurthyN. Model based reliability analysis of shovel – dumper system’s mechanical failures used in the surface coal mine: a case study. Safety and Reliability, 2020, (39), pp. 215-229.

14. Morin C.R., PackerK.F. &SlaterJ.E. Failure analysis associated with mining and heavy mechanical equipment. Metallography in Failure Analysis.Springer, Boston, MA,1978, pp. 191-205.  DOI: https://doi.org/10.1007/978-1-4613-2856-8_8

15. Vayenas N. &WuX.Maintenance study of a skip hoist. International Journal of Mining, Reclamation and Environment, 2011, (2), pp. 177-186.

16. Roy S.K., Bhattacharyya M.M. &NaikanA.Maintainability and reliability analysis of a fleet of shovels. Mining Technology, 2001, (110), pp. 163-171.

17. Vayenas N. &WuX.Maintenance and reliability analysis of a fleet of load-haul-dump vehicles in an underground hard rock mine. International Journal of Mining, Reclamation and Environment, 2009, (23), pp. 227-238.

18. Yuriy G. &VayenasN.Discrete-event simulation of mine equipment systems combined with a reliability assessment model based on genetic algorithms. International Journal of Mining, Reclamation and Environment, 2008, (22), pp. 70-83.

19. Galiev Zh.K. & Galieva N.V. Economic conditions of mining equipment pricing. Nauchnyj vestnik Moskovskogo gosudarstvennogo gornogo universiteta, 2013, (3), pp. 7-13. (In Russ.).

20. Loskutov A.Yu. & Zhuravlev D.I. Application of a local approximation technique for forecasting economic indicators. Voprosy` analiza i upravleniya riskom, 2003, (1), pp. 21-31. (In Russ.).

 

Acknowledgements

This work was financially supported by the Ministry of Science and Higher Education of the Russian Federation (Project No. FZRU-2020-0011).

 

For citation

Grishin I.A., Velikanov V.S., Nazarov O.V. & Dyorina N.V. On the possibility of using the local approximation method to predict irregular time series of mining machine failures.Ugol’, 2022, (3), pp. 84-89. (In Russ.). DOI: 10.18796/0041-5790-2022-3-84-89.

Paper info

Received January 31, 2022

Reviewed February 14, 2022

Accepted February 21, 2022

SPECIAL ISSUE




Hot from the press
Partners