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COAL PREPARATION


Original Paper

UDC 622.795.4:658.5 © D.A. Klebanov,E.A. Knyazkin, M.A. Makeev, 2023

ISSN 0041-5790 (Print) • ISSN 2412-8333 (Online) • Ugol’ – Russian Coal Journal, 2023, № 12, pp. 92-97

DOI: http://dx.doi.org/10.18796/0041-5790-2023-12-92-97

Title

PREDICTIVE ANALYTICS IN QUALITY MANAGEMENT AT MINING AND PROCESSING OPERATIONS AS EXEMPLIFIED BY COAL MINING AND PROCESSING

Authors

Klebanov D.A.1,Knyazkin E.A.1, Makeev M.A.2

1 Research Institute of Comprehensive Exploitation of Mineral Resources of Russian Academy of Sciences (IPKON RAS), Moscow, 111020, Russian Federation

2Piklema LLC, Moscow, 107078, Russian Federation

Authors Information

Klebanov D.A., PhD (Engineering), Head of Laboratory of Intelligent Monitoring Methods of Hydraulic Engineering Installations, e-mail: Klebanov_d@ipkonran.ru

Knyazkin E.A., PhD (Engineering), Head of the Laboratory of Environmentally Balanced Subsoil Development

Makeev M.A., Manging Director, Research Associate, e-mail: mm@piklema.com

Abstract

The article discusses the challenges of controlling charge preparation and coal washing while mining mineral deposits. It is pointed out that quality control of different technological processes of the mining system leads to delays or unaccounted quality from 1500 to 5000 tons, which affects the output parameters of the commercial products of the preparation plant. A hypothesis of optimizing the mining system operation is formulated, which consists in the fact that based on the analytics of coal quality data collected in a single system it is possible to determine the types of possible losses and their quantitative index, as well as to work out solutions aimed at harmonizing the coal preparation processes and technological processes of the mining system. The formulated hypothesis has been tested and it has been proved that timely determination of loss types based on analyzing the technological process data can significantly increase the efficiency of mining operations and preparation when managing the mining engineering system. An approach is proposed to prioritizing the tasks of digitalization of mining engineering systems and coal preparation in coal mining. The idea of evolutionary formation of business processes at the interface between the surface mine and the coal preparation plant is shown against the background of IT tools development.

Keywords

Mining engineering system, Quality management, Ore flows, Big data, Data analytics, Production optimization, Coal preparation, Warehouse management, Advisor to dispatcher, Virtual analyzer.

References

1. Khazin M.L. Robotic mining dump trucks. Izvestiya Ural?skogo gosudarstvennogo gornogo universiteta, 2020, (3), pp. 123-130. (In Russ.).

2. Zakharov V.N., Kaplunov D.R., Klebanov D.A. et al. Methodical approaches to the standardization of data collection, storage and analysis in the management of mining engineering systems. Gornyj zhurnal, 2022, (12), pp. 23-43. (In Russ.). DOI: 10.17580/gzh.2022.12.

3. Logunov P.L., Shamanin M.V., Kneller D.V. et al. Advanced technological process control: from control loop to plant-wide optimization. Avtomatizaciya v promyshlennosti, 2015, (4), pp. 4-14. (In Russ.).

4. Official website of Piklema. [Electronic resource]. Available at: https://www.piklema.ru/ (accessed 15.11.2023).

5. Rylnikova M.V., Klebanov D.A. & Knyazkin E.A. Data analysis as a basis for improving the efficiency of mining equipment in open pit operations. Gornaya promyshlennost?, 2023, (1), pp. 52-56. (In Russ.). Available at: https://doi.org/10.30686/1609-9192-2023-1-52-56 (accessed 15.11.2023).

Acknowledgements

The research was supported by the Russian Science Foundation Grant No. 22–17-00142, https://rscf.ru/project/22-17-00142/.

For citation

Klebanov D.A.,Knyazkin E.A. &Makeev M.A. Predictive analytics in quality management at mining and processing operations as exemplified by coal mining and processing. Ugol’, 2023, (12), pp. 92-97. (In Russ.). DOI: 10.18796/0041-5790-2023-12-92-97.

Paper info

Received September 18, 2023

Reviewed November 10, 2023

Accepted November 27, 2023

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